Connective has received the following awards and nominations. Way to go!
Our design consists of two rings, which are connected to separate pieces of spacecraft by welding or any other necessary connection method. This mechanism can be applied on any scale, but works better for larger spacecraft as the power taken by the electromagnets costs a lower fraction of the energy budget of the spacecraft (it does require each spacecraft having at least a small power source). The diagrams linked below demonstrate the connection process (the gear's size is exaggerated so it's easier to see):
https://drive.google.com/file/d/1NkDHNJ8UQOq2fh1eD61n_Dx0OIfNJv_-/view?usp=sharing
The material we chose for the rods was titanium, because it is stiff, lightweight and strong, with a lower coefficient of thermal expansion than aluminum (which will make them less likely to not fit in the holes due to thermal expansion). We chose aluminum-copper alloy 2219 for the rest of the components because it's strong, lightweight, non-ferromagnetic so it won't get involved in the electromagnetism system, and will only oxidise on its outer layer (atomic oxygen in LEO can oxidise materials quickly). As a lubricant for the tips of the hooks that will slide around the ring as it rotates, we can use molybdenum disulphide - a commonly used dry lubricant for space vehicles.
In order for the electromagnetic pre-positioning system to work, which will roughly align the two spacecraft before contact with small, adjustable impulses of magnetic force, each spacecraft will have 3 magnetometers arranged in an equilateral triangle around the ring. The magnetometers can detect differences in magnetic field strength across one side of the incoming spacecraft and hence which part of that side is closest to the target spacecraft. This is a simple way to let the incoming spacecraft know how it is oriented relative to the target spacecraft. It can then alter the forces exerted by its electromagnets to properly align itself before contact. We chose a triangle formation for the electromagnets and magnetometers because it gives the computer flight control system that coordinates the impulses the most maneuverability in 3D space. It's also important to know that the magnetic field generated by the target spacecraft's magnets will be weak and constant. The force exerted by each electromagnet also doesn't have to be large, because the objects can move towards each other slowly over the course of minutes or hours, since there's no force other than gravity acting on them when the electromagnets are off.
The simplicity of it is that there's no human input needed, what with most of the mechanism being automatic on contact, and the rest being computer-controlled.
We should also state that we're assuming that the two spacecraft can be put within a few meters of each other before this mechanism is put to use, as magnetic field strength decreases proportionally to the square of the distance from the magnet, so this is not a long distance application.
Another assumption would be that the incoming spacecraft would be pre-programmed with data on how massive its target spacecraft is so it can use an appropriate degree of magnetic force to pull itself towards and attach itself to the target without knocking the target out of its orbital path due to the change in momentum on contact.
We chose this challenge because it represents exciting new possibilities for humanity when it comes to becoming a space-faring civilization, where we'll be able to create super-structures in space that couldn't be sent up from Earth in one piece.
The hooks in our project were inspired by the fangs of some snakes, that curve back in order to latch on more securely to prey. It took a few iterations to find a mechanism that was precise, structurally sound and reliable with no human interference in the assembly process, but eventually we settled on this one.
This challenge was purely mechanical so no programming was done, but we did use CAD software SOLIDWORKS to model our system. Otherwise, we used plenty of Google researching and our own knowledge of physics and chemistry to complete the rest of the project.
The most important issue that we had to overcome was finding a design that would take minimal energy and payload mass, while also being secure, automatic and easily applicable to any size spacecraft. We also had to overcome the issue of using electromagnets to move the spacecraft relative to each other, while not disturbing their overall orbit due to interaction with Earth's magnetic field. To do this, we used the findings of a team at JAXA, where the polarities of all electromagnets involved are simultaneously reversed several times a minute to cancel out any moments on the spacecraft from Earth's magnetic field but keep the relative motion between the spacecraft the same. We also used information from an MIT research project on moving satellites relative to each other with magnetism so we could find out how feasible that method of alignment is (turns out it was!).
Instead of using the CSA data provided in the challenge, we used more relevant articles and data from NASA to inform our decisions and make calculations to work out the system's feasibility. We also used findings from a team at JAXA led by Shin-ichiro Sakai, along with work from a DARPA-sponsored team at MIT to deal with the electromagnetic system's potential flaws. Essentially, due to this being a less code-focused challenge, we used the data to inform our decisions and work out the logistics of our mechanism.
A short overview:
https://drive.google.com/file/d/1KWeleoMnaWYGKj4dB2BcVCl6yezsWwcg/view?usp=sharing
These are some pictures from a CAD model of the hook mechanism:
https://drive.google.com/file/d/1KWeleoMnaWYGKj4dB2BcVCl6yezsWwcg/view?usp=sharing
https://drive.google.com/file/d/1QSOdBu2vD-AvHsfynllww6G83VBoy6f_/view?usp=sharing