We try to develop an integrated tool (hammer,scoop and tong) whose basic function is hammering but can also perform several other functions like picking and scooping of a sample. We integrate different tools just to save the space and workload carried by the astronaut, as they are already equipped with several heavy loads. Our tool is compact and also weigh less (material used is light weight). The material used in this tool is aluminium, steel and self healing composite (like metal matrix composite). As the hammering action induces larger stress on hammer face so its life is less as compared to scoop and tong. To overcome this problem we coat our hammering surface with self healing composite which enhance the life of the tool. Basically we try to make a tool which can perform several other functions too (now we need not to carry extra tools for other functions) and also try to increase the life and reduce the weight of our material.
With the team consisting of mechanical engineers, we actually had a narrow choice of themes to choose from. After deciding which theme to work on, our primary task was to consider aspects of the extreme conditions of these extraterrestrial places to come to a conclusion for making a tool. Studying the different conditions gave us the insight about which tools we are going to integrate. This was not a random decision but was an intelligent decision on the choice of tools which complement each other in achieving the goal of the task.
Various design aspects and efficiency in terms of human comfort were considered for designing the integrated tool.
The team then developed a CAD model on SOLIDWORKS with the dimension refrencing from the existing tools and an innovative approach to the material for better tool life and lightweight results.
Our project is mainly inspired by the information of tools given by NASA which is used by astronauts for various operations like breaking the rocks for testing, collection of material without touching it with their own hand directly as we are not aware of the material and it might be harmful for the skin.
Some modifications are further made in the material. The normally used material for hammer head is steel but in a new planet of which we have no idea, we cannot compromise with strength of the material chosen and hence, we are using thin coating of self healing material on the head whereas, the handle material was kept same as that used by professionals. Moreover, the dimensions are used in tool is made by using the existing one as referance.
[1] White, S.R., Sottos, N.R., Geubelle, P.H., Moore, J.S., Kessler, M.R., Sriram, S.R., 2002.Autonomic healing of polymer composites (vol 409, pg 794, 2001). Nature 415 (6873),817.
[2] Das, R., Melchior, C., & Karumbaiah, K. M. (2016). Self-healing composites for aerospace applications. In Advanced composite materials for aerospace engineering (pp. 333-364). Woodhead Publishing.
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[7] https://www.nasa.gov/specials/apollo50th/pdf/A16_PressKit.pdf
[8] https://curator.jsc.nasa.gov/lunar/catalogs/other/jsc23454toolcatalog.pdf